DEVELOPMENT OF A PROCESS CONTROL SYSTEM FOR DYNAMIC SEDIMENT OF OIL EMULSION
Abstract
Using heat balance and geometric features of horizontal cylindrical sedimentation, a new method and algorithm for controlling the dynamic sediment of emulsified water drops of oil emulsion have been developed. The mechanism of oil emulsion dynamic sediment on the proposed method is that the redistribution of the flow contributes to the cyclic change in the flow rate of the oil emulsion in the settling apparatus and the oscillatory motion (compression and expansion) of the intermediate emulsion layers, leading to the destruction of armoring casings, coalescence of emulsified water drops and transfer mechanical impurities into water cushion of the settling apparatus, as a result of which the quality of commercial oil increases (the content of water and mineral salts decrease in the prepared oil) and the risk of flooding the settling apparatus decreases. In the settling apparatus, where the volume of the oil emulsion is greater than the average value, the intermediate emulsion layer expands, the kinetic energy increases, and it increases the efficiency of collisions between the drops, leading to the destruction of the armoring casings and coalescence of the drops. When the volume is less than the average value, the intermediate emulsion layer is compressed, the distance between the drops decreases, leading to a coalescence of the drops and an increase in the efficiency of oil preparation.
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